KTI – Splicing and Rewinding Equipment

KTI is a proud American product line, founded on decades of experience in developing splicing and rewinding equipment for the printing, packaging, and converting industries. KTI began by asking questions and determining exactly what customers really wanted in this type of equipment. From there, they developed a down to earth philosophy that is demonstrated in KTI’s entire line of zero sped splicers and rewinders.

KTI’s unique philosophy brings common sense solutions to splicing and rewinding challenges from which we produce cutting edge equipment while maintaining a cost effective price tag.

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Description

KTI Label Industry

 

 

 

Products

MTR Series Turret Rewinder

The MTR offers increased production speeds and durability in a smaller footprint. Optional automatic core loading allows for faster turret cycle times, permitting shorter rolls to be run at a higher line speed. A tension control dancer provides better control of the roll structure and tension at the transfer.

Features

  • Increased production speeds and durability with a motion based control system for precise high speed indexing of the turret, resulting in improved roll edge quality
  • Optional fully automated core loading and roll removal
  • High speed PLC processor – provides precise control over high speed functions
  • Large 10” HMI allows easy operator access to multiple machine functions and parameters, optional movable pendant arm with control screen

Specifications

  • Web width: up to 22 inch (558 mm)
  • Roll diameter: up to 16 inch (406mm)
  • Roll weight: up to 100lbs (45 kg)
  • Transfer speed: up to 750 FPM (228 MPM)
  • Core size: 3/4 inch to 3 inch (19 to 76 mm)
  • Materials: die cut PS labels with matrix removed

Brochure

 

 

 

ZC Series Cantilever Butt Splicer

The ZC has two cantilevered roll positions that will feed a continuous supply of material into the press, and the integrated storage festoon eliminates the need to stop for changing rolls. Common features such as robust solid steel plate construction, industry standard components, and a user-friendly design make this unit a cost effective solution for increasing production throughput.

Features

  • Two cantilevered roll positions feed a continuous supply of material into the press.
  • Integrated storage festoon eliminates need to stop to change rolls.
  • Automatic zero speed butt splice at process line speed.
  • Diagonal butt splice with no overlap.

Specifications

  • Web width: up to 22 inch (558 mm)
  • Roll diameter: up to 60 inch (1524 mm)
  • Roll weight: up to 1000 lbs (453 kg)
  • Core size: 3 inch (76 mm)
  • Splice speed: up to 1000 FPM (304 MPM)
  • Materials: paper, label stock, tag, film, specialty materials

Brochure

 

 

 

PTH Series Laminate Splicer

The PTH is engineered to handle self-wound film such as tapes or laminates in roll-fed applications. The machine has a horizontal design for low clearance press mounting. Downtime due to roll changes is eliminated, saving time and increasing efficiency.

Features

  • Engineered to handle self-wound film such as tapes or laminates in roll-fed applications.
  • Horizontal design for low clearance press mounting.
  • Swing out splicehead and spindles for easy splice preparation.
  • Roll follower assembly for unwinding of self-wound-single-direction.

Specifications

  • Web width: up to 17 inch (431 mm)
  • Roll diameter: up to 18 inch (457 mm)
  • Roll weight: up to 150 lbs (68 kg)
  • Core size: 3 inch (76 mm)
  • Splice speed: up to 500 FPM (152 MPM)
  • Materials: self-wound film, unsupported film

Brochure

 

 

UWD Series Driven Single Position Unwind

The UWD is designed for use with KTI turret rewinders to create a complete, stand alone, off-line finishing system. The machine is easy to integrate and use with existing KTI equipment and provides a combination of high performance and robust construction.

Features

  • Designed for use with KTI turret rewinders to create complete, stand-alone, off-line finishing system.
  • Easy integration with existing KTI equipment.
  • Cantilevered pneumatic spindle.
  • Automatic stop at end of roll.

Specifications

  • Web width: up to 22 inch (558 mm)
  • Roll diameter: up to 40 inch (1016 mm)
  • Roll weight: up to 1000 lbs (453 kg)
  • Running speed: up to 750 FPM (228 MPM)
  • Core size: 3 inch (76 mm)
  • Materials: die cut PS labels

Brochure

 

 

IN Series Infeed Systems

The IN Series infeed system easily integrates into existing equipment and is designed to absorb tension disturbances and other inconsistencies in the unwinding process. This durable machine decreases waste by maximizing the quality and consistency. The linear dancer roller offers tension control and the web tension is adjustable while the machine is running.

Features

  • Designed to absorb tension disturbances and other inconsistencies in unwinding process.
  • Decreases waste by maximizing quality and consistency.
  • Linear dancer roller for tension control, web tension adjustable while machine runs.

Specifications

  • Web width: up to 38 inch (965mm)
  • Running speed: up to 1500 fpm (457 mpm)
  • Web tension: up to 5 PLI

Brochure

 

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